Experimental data has been collected over a wide range of alloying and processing conditions in A356 alloy. A multiple regression analysis has been performed to correlate the casting parameters to the size and quantity of microporosity observed in the samples. It has been found that the hydrogen content had the strongest influence on microporosity, and that both local solidification time and the local thermal conditions in the casting contributed to the final amount, size and shape of the pores. A hypothesis has been proposed which suggests that the pore growth is diffusion controlled. Factors that influenced the pore nucleation conditions, e.g. oxide inclusions and strontium content, have also been found to be important to the porosity. The relations describing pore size and total fraction porosity have shown quantitative differences. Finally, previous assumptions used for modeling of porosity have been critically evaluated, and an outline for a new approach to mathematical modeling has been established.
Metrics
162 File views/ downloads
16 Record Views
Details
Title
A parametric study of the evolution of microporosity in Al-Si foundry alloys
Creators
Karin Elisabeth Tynelius
Contributors
Diran Apelian (Advisor) - Drexel University, Drexel University (1970-)
James Frederick Major (Advisor) - Drexel University, Drexel University (1970-)
Awarding Institution
Drexel University
Degree Awarded
Doctor of Philosophy (Ph.D.)
Publisher
Drexel University; Philadelphia, Pennsylvania
Number of pages
xvi, 210 pages
Resource Type
Dissertation
Language
English
Academic Unit
Materials (Science and) Engineering (Metallurgical Engineering) [Historical]; College of Engineering (1970-2026); Drexel University