The field activated sintering technique (FAST) is a powder consolidation process that involves the application of pulsed current and pressure. Compared with hot pressing and hot isostatic pressing, FAST is a demonstrated rapid densification process that has the potential to minimize grain growth, which is crucial to achieving excellent mechanical properties. In this study, a coupled thermal-electric-densification framework for the design and optimization of FAST-type processes has been proposed and implemented into a finite element package (ABAQUS). A detailed evaluation of the accuracy of the model has been carried out for electrically conductive and insulating materials. The evaluation, compared with experimental measurements, indicated that the model provided a reasonably accurate prediction of the thermal and electric responses. A discrete finite element method was also developed to determine the effective thermal conductivity in a particulate system with a realistic microstructure. In addition to the usual examination of its dependence on relative density, an anisotropy of conductivity was found as a result of the application of nonisostatic stress. This was confirmed qualitatively by experimental observation. Finally, an exploration of FAST simulation of a complex shape part was attempted.
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Title
Numerical simulation of thermoelectric phenomena in field activated sintering
Creators
Jing Zhang - DU
Contributors
Antonios Zavaliangos (Advisor) - Drexel University (1970-)
Awarding Institution
Drexel University
Degree Awarded
Doctor of Philosophy (Ph.D.)
Publisher
Drexel University; Philadelphia, Pennsylvania
Resource Type
Dissertation
Language
English
Academic Unit
Materials (Science and) Engineering (Metallurgical Engineering) [Historical]; College of Engineering (1970-2026); Drexel University