This thesis project took a previously used Fused Deposition Modeling, or FDM, 3D printer and modified it to allow for the printing of soft materials through Direct Ink Writing, or DIW. The motivation for this work comes from the high cost and limited accessibility of dedicated hydrogel and soft material 3D printers, which can pose a barrier for research groups operating under financial constraints. By repurposing an existing FDM printer, this project aims to provide a cost-effective platform for rapid prototyping soft materials. The conversion from a FDM printer to a DIW printer involved a new extrusion mechanism, replacing the standard thermoplastic extrusion mechanism with a custom syringe-based system. The original motor that guided the plastic filament was exchanged for a stepper motor with a lead screw, and then a new assembly was designed and printed for it. To evaluate the performance of the modified, multiple test samples were printed and compared against poured samples using tensile tests to determine if the material properties remained consistent across the methods.
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Details
Title
Modification of FDM 3D printer to a DIW printer for printing soft materials
Creators
Hope Marie Wilson
Contributors
Yue Zheng (Advisor) - Drexel University, Mechanical Engineering and Mechanics
Awarding Institution
Drexel University
Degree Awarded
Master of Science (M.S.)
Publisher
Drexel University; Philadelphia, Pennsylvania
Number of pages
vii, 44 pages
Resource Type
Thesis
Language
English
Academic Unit
College of Engineering (1970-2026); Mechanical Engineering (and Mechanics) [Historical]; Drexel University