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Abstract
Riveted aircraft fuselage lap joint Fatigue crack growth Multi-site damage Fracture surface morphology Phase field modeling
This article presents a study on fatigue crack growth and link-up behavior in riveted lap joint panels, representative of an aircraft fuselage, containing multi-site damage (MSD). Four sub-scale lap joint specimens were subjected to constant-amplitude sinusoidal fatigue testing with marker band loading sequences. Artificially induced damage sites were introduced to simulate MSD scenarios. An anti-bend fixture was used to assess the effect of secondary bending on fatigue crack initiation and growth. The experimental results showed that the anti-bend fixture significantly reduced secondary bending in the lap joints, leading to an overall improvement in fatigue life. Post-fatigue forensic analysis of the fracture surfaces was performed to track crack progression and determine crack growth rates. The forensic analysis results provided detailed measurements of crack progression and link-up behavior, enabling a clear characterization of the MSD progression observed in the tested lap joint specimens.
A finite element-based framework, incorporating phase field approach, was developed to simulate fatigue crack growth and link-up behavior. An exiting phase field framework was adopted and modified by excluding plastic strain energy in the critical damage-driving term of total strain energy to address the crack growth characteristics during unloading phases. Simulation results showed good agreement with experimental data in terms of crack growth rate, crack path, and link-up behavior. These findings demonstrated the effectiveness of the phase field approach in capturing fatigue crack growth and link-up in aircraft fuselage lap joints, offering a robust tool for damage tolerance assessment and life prediction in aircraft structures.
Li Meng - Drexel University, Mechanical Engineering and Mechanics
Ahmad Raeisi Najafi - Drexel University, Mechanical Engineering and Mechanics
Jonathan Awerbuch - Drexel University, Mechanical Engineering and Mechanics
Tein-Min Tan - Drexel University, Mechanical Engineering and Mechanics
Publication Details
International journal of fatigue, v 205, 109368
Publisher
Elsevier
Number of pages
18
Grant note
This study was partially supported by a grant from the FAA William J. Hughes Technical Center (FAA-TC) under Cooperative Agreement 692 M152040003 [Drexel University. 1 Sep 2020, 692M152040003, $350,000.00] with Dr. John Bakuckas, Jr. as the program monitor. The authors wish to acknowledge the support of Kevin Stonaker for facilitating the experimental work conducted at the FAA-TC Structures and Materials Lab. Dr. Li Meng was also supported in part by the faculty start-up funding from the Department of Mechanical Engineering and Mechanics at the Drexel University.
Resource Type
Journal article
Language
English
Academic Unit
Mechanical Engineering and Mechanics
Web of Science ID
WOS:001626850400001
Scopus ID
2-s2.0-105022840346
Other Identifier
991022127452604721
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