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Design, Manufacturing, and Elastic Analysis of Digital Light Processing 3D Printed Fiber Reinforced Sandwich Beams with Thermosetting Polymer Matrix
Journal article   Peer reviewed

Design, Manufacturing, and Elastic Analysis of Digital Light Processing 3D Printed Fiber Reinforced Sandwich Beams with Thermosetting Polymer Matrix

Kamran Makarian, Moein Taghvaei, Jianwei Tu, Nicolas J. Alvarez and Giuseppe R. Palmese
Composite structures, v 318
Aug 2023

Abstract

3D Printing Digital Light Processing Fiber Reinforced Composites Sandwich Beam Specific Stiffness Thermosetting Resin Finite Element Analysis
For the first time, a digital light processing (DLP) three-dimensional (3D) printer is implemented for additive manufacturing of sandwich beams with fiber reinforced facesheets and different core types without using adhesives. After characterizing the formulated thermosetting resin, sandwich beams with honeycomb and square core unit cells were printed in out-of-plane (OP) and in-plane (IP) arrangements, with and without woven glass fiber reinforcement in the facesheets. Meanwhile, using theoretical, micromechanical, and finite element (FE) approaches, the elastic properties and stiffness of sandwich beams were predicted. The stiffness measured from flex tests showed reliable agreement with predictions from analytical and finite element analysis (FEA) for most cases. Additionally, fiber reinforcement significantly increased specific stiffness of these structures, but did not affect the trends for different core geometries. The novel methodology presented here can open new doors for manufacturing advanced structures using DLP 3D printing technology.

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Web of Science research areas
Materials Science, Composites
Mechanics
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