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Structure–property relationships for 3D-printed PEEK intervertebral lumbar cages produced using fused filament fabrication
Journal article   Open access   Peer reviewed

Structure–property relationships for 3D-printed PEEK intervertebral lumbar cages produced using fused filament fabrication

Cemile Basgul, Tony Yu, Daniel W. MacDonald, Ryan Siskey, Michele Marcolongo and Steven M. Kurtz
Journal of materials research, v 33(14), pp 2040-2051
27 Jul 2018
PMID: 30555210
url
https://europepmc.org/articles/pmc6289530View
Accepted (AM)Open Access (License Unspecified) Open

Abstract

Article
Recent advances in the additive manufacturing technology now enable fused filament fabrication of polyetheretherketone (PEEK). A standardized lumbar fusion cage design was 3D printed with different speeds of the printhead nozzle to investigate whether 3D-printed PEEK cages exhibit sufficient material properties for lumbar fusion applications. It was observed that the compressive and shear strength of the 3D-printed cages were 63–71% of the machined cages, whereas the torsion strength was 92%. The printing speed is an important printing parameter for 3D-printed PEEK, which resulted in up to 20% porosity at the highest speed of 3000 mm/min, leading to reduced cage strength. Printing speeds below 1500 mm/min can be chosen as the optimal printing speed for this printer to reduce the printing time while maintaining strength. The crystallinity of printed PEEK did not differ significantly from the as-machined PEEK cages from extruded rods, indicating that the processing provides similar microstructure.

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90 citations in Scopus

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Collaboration types
Industry collaboration
Domestic collaboration
Web of Science research areas
Materials Science, Multidisciplinary
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