Surface Erosion of Plasma-Facing Materials Using an Electrothermal Plasma Source and Ion Beam Micro-Trenches
J. D. Coburn, T. E. Gebhart, C. M. Parish, E. Unterberg, J. Canik, M. W. Barsoum, M. Bourham and Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Fusion science and technology, v 75(7), pp 621-635
erosion ion beam MAX phase ceramics Plasma-facing material silicon carbide
Erosion characteristics of tungsten-alternative plasma-facing materials (PFMs) were tested under high heat flux conditions in the electrothermal plasma source facility at Oak Ridge National Laboratory. The PFMs of interest are high-purity β-3C chemical vapor deposition silicon carbide (SiC) and the MAX phases Ti
3
SiC
2
and Ti
2
AlC [MAX = chemical formula M
n+1
AX
n
, where M is an early transition metal (such as Ti or Ta), A is an A-group element (such as Si or Al), and X is carbon or nitrogen]. An erosion analysis method was developed using a combination of focused ion beam microscopy and scanning electron microscopy, carving micro-trench geometries into polished sample surfaces. Samples of SiC, Ti
3
SiC
2
, and Ti
2
AlC were exposed to the electrothermal plasma source alongside tungsten and monocrystalline silicon. Samples were exposed to a Lexan polycarbonate (C
16
H
14
O
3
) electrothermal plasma stream in a He environment, at a specified impact angle, with infrared camera diagnostics. Edge localized mode-relevant heat fluxes of 0.9 to 1 GW/m
2
over 1-ms discharges were generated on the target surfaces. Tungsten samples exhibited pronounced melt-layer formation and deformation, with measured molten pits 2 to 10 μm in diameter and melt-layer depths of up to 7 μm deep. Surface erosion rates for Ti
3
SiC
2
and Ti
2
AlC ranged from 80 to 775 μm/s and 85 to 470 μm/s, respectively. Both MAX phases exhibited extreme surface fracture and material ejection, with damage depths past 4 μm for Ti
2
AlC and 11 μm for Ti
3
SiC
2
. SiC displayed the best performance, in one case surviving 15 consecutive electrothermal plasma exposures with an average erosion rate of about 29 μm/s and no surface fracturing. SiC erosion rates ranged from 23 to 128 μm/s.